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microporous fire resistant insulation material for ev battery protection
Ultra-Thin EV Battery Thermal Runaway Protection Solution
DARQ EV Battery Thermal Runaway Protection Pad is an advanced microporous thermal barrier engineered to mitigate cell-to-cell thermal runaway propagation in lithium-ion battery systems.
 
For applications requiring faster installation and improved assembly efficiency, explore our EV Battery Thermal Pad with Single-Side Adhesive, designed for easy mounting and clean integration.
For OEM manufacturing and direct component bonding, see our Double-Side Adhesive EV Thermal Pad, engineered for high-volume battery assembly environments.
 
Designed for high-performance EV battery modules and energy storage systems, this ultra-thin insulation solution provides exceptional fire resistance and thermal protection at temperatures up to 1000°C while maintaining minimal thickness starting from 0.6 mm.Ultra-Thin EV Battery Thermal Runaway Protection Solution DARQ EV Battery Thermal Runaway Protection Pad is an advanced microporous thermal barrier engineered to mitigate cell-to-cell thermal runaway propagation in lithium-ion battery systems. Designed for high-performance EV battery modules and energy storage systems, this ultra-thin insulation solution provides exceptional fire resistance and thermal protection at temperatures up to 1000°C while maintaining minimal thickness starting from 0.6 mm.
 
Engineered for Lithium-Ion Battery Safety
Placed between pouch or prismatic cells, the thermal barrier provides critical protection time during a thermal runaway event. It also acts as a compression pad, absorbing cell expansion during charge, discharge, and aging cycles.
 
This multifunctional performance enhances battery safety, structural integrity, and long-term system reliability.
 
Why DARQ EV Thermal Protection Pad
Compared with conventional thermal barrier materials, microporous EV insulation provides:
• Higher temperature resistance
• Lower thermal conductivity
• Minimal added thickness
• Improved battery energy density
• Enhanced safety compliance
 
This allows EV manufacturers and battery pack integrators to optimize safety without compromising weight or design flexibility.
 
Engineering-Based Customization
DARQ provides customized dimensions, precision components, and encapsulated variants based on battery module design requirements.
Project-based engineering consultation available.
 
Related EV Battery Thermal Solutions
• EV Battery Thermal Pad with Single-Side Adhesive
• EV Battery Thermal Pad with Double-Side Adhesive
• Microporous Insulation Boards for high-temperature applications
• Vacuum Insulation Panels (VIP) for cold chain systems

DARQ Battery Thermal Runaway Protection Pad – 1000°C Ultra-Thin Barrier

₹130.00Price
Quantity

  • • Classification temperature up to 1000°C
    • Thermal conductivity ≤0.023 W/mK at 200°C
    • Fire rating UL94 V0
    • Nominal density 350 kg/m³ ±10%
    • Cold compressive strength ≥0.3 MPa
    • Thickness range: 0.6 mm – 8 mm
    • Available with mica, PET, or fiber cloth encapsulation

  • • Cell-to-cell thermal runaway propagation barrier
    • Battery module fire protection
    • Battery pack passive fire protection
    • Energy storage system (ESS) safety barrier
    • EV battery module insulation

    Depending on system design, adhesive-based thermal pads can significantly reduce installation time and improve consistency.

    View our Single-Side Adhesive Thermal Pads for quick mounting solutions, or Double-Side Adhesive Pads for direct cell-to-module bonding applications.

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